New Materials R&D

F+ Advanced Materials focuses on materials science and provides a one-stop New Materials R&D service from powder design to module verification. For high-end applications such as semiconductor front-end processes, vacuum and precision machinery, metrology and optics, we not only deliver functional composite ceramics, but also apply advanced process extension and scalable engineering methodologies to quickly transform creative ideas into materials and components that withstand production line challenges.

R&D Scope

Conductive / ESD-Control Composite Ceramics

  • By designing phase composition, interfaces, and sintering profiles, we create tunable electrical materials that address electrostatic suppression, shielding, or specialized electrode interfaces.

Microporous Ceramics & Fluid Control

  • Through tailored pore size distribution and localized porosity configuration, we enable stable adsorption, uniform evacuation, and low-contamination transport.

Engineering Structural Ceramics Toughening

  • Toughening and grain control for ZTA, SiC, AlN, YAG and others, achieving high hardness, wear resistance, high-temperature durability, and thermal-shock reliability.

High Thermal Conductivity & Heat Management

  • Intrinsic material design and composite pathways to improve heat dissipation and temperature uniformity, supporting heating platforms and thermal-cycling scenarios.

Optical / Protective Applications

  • Combining high transparency, wear resistance, and anti-contamination surfaces with structural optimization for specific windows and protective components.

Capability Map

Powder Engineering

  • Particle size distribution (PSD) design, surface modification and dispersion for stable, repeatable forming.

Forming & Sintering

  • Cold isostatic pressing (CIP), mold forming, and multi-stage sintering to control density, microstructure, and internal stress.

Precision Machining & Surface Engineering

  • Grinding, lapping, polishing, and etching, combined with functional coatings and surface modification to enhance cleanliness, corrosion resistance, and electrical performance.

High-Temperature Bonding & Co-Firing

  • Pre-sinter bonding (sandwich) and co-firing, integrating electrode layers, functional layers, and composite structures.

Measurement & Verification

  • Dimensional accuracy, surface roughness (Ra/Sa), resistance and dielectric properties, thermal conductivity and cycling, vacuum sealing, and particle release—establishing a design-process-measurement closed loop.

R&D Workflow (customizable per project)

Requirement & NDA → Target specification & scenario definition (environment, load, cleanliness) → Material / structural hypothesis & DOE design → Prototyping (incl. co-firing / bonding / electrodes) → Functional verification & failure analysis (FA) → DFM & process path optimization → Pilot production & reliability testing → Mass production transfer & control plan (CP/CTQ).

Quality & Documentation

  • Three-tier QC: Incoming, in-process, and outgoing inspection with sample retention.

  • FAI & Engineering Change: Milestone-based, documented management to ensure consistency from samples to mass production.

  • Technical Deliverables: Material datasheets, process paths, key materials and electrode designs, measurement reports, and reliability records; mass-production control plans and inspection specifications provided when required.

Value We Create With You

  • Faster Adoption: DOE accelerates the learning curve, shortening the distance from concept to production.

  • More Stable Quality: Measurement and statistical methods ensure batch-to-batch consistency and traceability.

  • Higher Reliability: Integrated design of structure / interfaces / thermal paths enhances durability and maintainability.

  • Lower TCO: Local supply and refurbishing strategies reduce downtime and lifecycle cost.

Confidentiality & Compliance

All design drawings, formula parameters, and test data are managed under NDA. We can comply with customer requirements on data governance, inspection, and certification (e.g., incoming certification, parameter limits, sample retention, and traceability).

Call to Action

If you require new materials and scalable processes with tunable electrical properties, high-temperature resistance, low contamination, or high thermal conductivity, contact F+ Advanced Materials. Please provide target specifications, operating environment, and key constraints (dimensions / tolerances / cleanliness, etc.), and we will deliver verifiable engineering data and localized manufacturing resources to create material and module solutions that are quickly deployable, long-term maintainable, and upgrade-ready.